The robotic automated palletizing system centers on ABB/KUKA robotic technology, utilizing one or multiple robots integrated with conveying equipment, sorting devices, and other related technical apparatus to palletize bagged, carton, and drum-packed products. The entire system integrates three core functions—product conveying, product orientation, and product palletization—into one compact, highly integrated solution with a minimal footprint.

Leveraging advanced technologies such as high-speed automated sorting, infrared (or wireless) communication, and barcode (or vision) detection, the system operates under the control of a computer-based scheduling management system. This enables real-time data acquisition, tracking, and dynamic material allocation. Equipped with specialized end-effectors, the robots categorize and stack products by batch number or category. The finished pallets are then conveyed to the warehouse via the handling system.

Under the command of its control and scheduling systems, this solution achieves fully automated operation and centralized palletization for multi-specification products. It addresses key challenges including complex production lines, multiple batch numbers and product specifications, high labor intensity in manual palletizing, and excessive workforce requirements.

Fully automated packaging and palletizing lines are pivotal equipment in modern manufacturing for enhancing efficiency, reducing costs, ensuring quality, and improving working conditions. Their applications span multiple industries and scenarios:

Food & Beverage

Bagged Products:

Flour, sugar, salt, grains, pet food, packaged snacks (chips, nuts), coffee beans/powder, milk powder

Cartoned Products:

Beverages (water, juice, carbonated drinks, beer), canned goods, instant noodles, frozen foods, condiments, baked goods

Drummed/Canned Products:

Edible oils, sauces, honey

Chemical Industry

Bagged Chemicals:

Fertilizers, plastic pellets, resins, pigments, dyes, detergent powder, additives, feed supplements

Drummed Chemicals:

Paints, coatings, lubricants, solvents, cleaning agents

Pharmaceuticals & FMCG

Cartoned Pharmaceuticals:

Boxed/bottled/blister-packed drugs

Cartoned Daily Chemicals:

Shampoos, body washes, cosmetics, toothpaste, laundry detergent, disinfectants

Building Materials & Home Goods

Bagged Construction Materials:

Cement, gypsum powder, putty powder, tile adhesive

Cartoned Materials/Home Products:

Tiles, sanitary ware, flooring, lighting fixtures, furniture components, hardware fittings

Logistics & E-commerce

E-commerce Parcels:

Automated palletizing of multi-SKU parcels in fulfillment centers for optimized transportation

Streamlined Loading & Unloading: Effortless, Worry-Free Operation

Empowering Logistics Automation with Enhanced Efficiency and Safety

In today's pursuit of operational excellence and cost optimization, intelligent automated loading systems have become cornerstone equipment for modern logistics, warehousing, and manufacturing enterprises. These systems transform conventional workflows across: Logistics Hubs & Express Distribution Centers; Corporate Warehouses & Postal Facilities; Air Cargo Terminals;

Specialized Sectors:

✓ Feed Processing  ✓ Tobacco  ✓ Chemical Manufacturing

✓ Flour Mills  ✓ Food Processing  ✓ Beverage Production  ✓ Tire Industry

Core System Advantages:

· High-Efficiency Operation

Integrated belt conveyor system with telescopic and lifting mechanisms enables continuous telescopic adjustment in length and flexible height positioning, seamlessly adapting to diverse truck and container loading requirements.

· Drastically Reduced Labor

Minimizes manual handling distance and significantly lowers physical exertion.

· Operational Cost Savings

Cuts labor dependency and reduces loading/unloading expenses.

· Accelerated Throughput

Compresses loading cycles, accelerating logistics turnover.

· Streamlined Workflow

Enables direct line-to-truck material flow, eliminating intermediate storage and reducing in-plant handling costs.

System Types:

1. Semi-Automatic Loading/Unloading Systems

· Requires only 1 operator for trailer load consolidation

· Achieves throughput of 1,000-1,200 bags/hour

· Ideal for operations prioritizing cost-effective efficiency enhancement

2. Fully Automated Loading/Unloading Systems

· Complete Autonomy:

Auto-detects trailer dimensions, guardrails, and lashing points

Vision-guided obstruction avoidance

· Intelligent Planning:

AI-driven stacking algorithms adapt to package dimensions

Real-time load pattern optimization

· Precision Execution:

Autonomous loading completion without human intervention

· Reliable Performance:

Consistent throughput: 750-800 bags/hour

24/7 operation with zero manual labor

Uncompromising Quality Assurance:

· Precision Engineered Structure

Laser-cut frames with CNC-machined components ensure exceptional structural integrity and longevity.

· Globally Sourced Core Components

Critical subsystems integrate world-leading industrial brands for guaranteed operational reliability:

German-imported PVC Conveyor Belts

Taiwanese Telescopic Gear Reducers

Korean Hydraulic Power Units

Schneider Electric Controls

Omron PLC Systems

Inovance Servo Drives

Tailored Customization Services

Precision-engineered solutions for unique operational needs:

Custom Color Finishes

Wireless Remote Control

Integrated Counting Systems

Why Choose Our Automated Loading Systems?

Investing in our solutions delivers beyond equipment - it's a strategic advantage:

✓ Higher Loading Efficiency

✓ Lower Operating Costs

✓ Safety Compliance

✓ Competitive Edge Enhancement 

Contact our engineering team to initiate your smart loading revolution!

Liberating Labor, Ensuring Cleanliness, Boosting Productivity

The system precisely solves bagged material unpacking challenges while enhancing automation in feeding section.

In industries such as feed, grain & oil, chemical, and pharmaceutical, bagged material handling has long faced persistent pain points: labor shortages, low efficiency, heavy dust pollution, and high operational costs. Engineered to conquer these challenges, the ZOTL350 Intelligent Automatic Unpacking & Feeding System delivers a new era of efficient, clean, and intelligent feeding solutions – all tailored to meet your production needs.

Versatile Performance, One-Stop Solution

·Broad Industry Adaptability: Seamlessly handles bagged material unpacking in feed, grain & oil, food, chemical, pharmaceutical, and plastics sectors, with proven efficacy in military applications.

· Superior Material Compatibility: Processes powdered and granular materials with equal efficiency.

· Extensive Bag-Type Coverage: Reliably unpacks bags exceeding >400mm width and >100mm thickness.

· Universal Pallet Integration: Compatible with mainstream pallet sizes for flexible deployment.

Core Advantages, Value Highlighted:

Efficiency and Cost Reduction:

· High-Speed Unpacking: Significantly boosts unpacking efficiency while drastically reducing reliance on manual labor and lowering daily operational costs.

· Powerful Grasping: Capable of handling single grabs weighing up to 350kg, demonstrating exceptional operational capacity.

Clean Production and Environmental Protection:

· Professional Dust Removal Design: Equipped with an efficient dust removal system that effectively captures operational dust.

· Fully Enclosed Chamber: The feeding process occurs within a sealed environment, completely eliminating dust leakage and ensuring a clean workshop.

· Improved Environment & Reduced Waste: Significantly decreases the workload for environmental cleanup, virtually eliminates material waste, and effectively prevents cross-contamination of raw materials.

Smart Options for Management Upgrade:

· Precise Metering (Optional): Integrated feeding metering function provides real-time recording of material type and feeding quantity.

· Data Interconnection (Optional): Supports data communication for seamless integration with factory management systems (e.g., MES/ERP), enabling production informatization and intelligent management.

Why Choose the ZOTL350 Automatic Unpacking & Feeding System?

Solve Labor Challenges: Effectively addresses labor shortages and reduces reliance on skilled workers.

Enhance Operational Safety: Minimizes worker exposure to dust and strenuous manual handling, lowering safety risks.

Guarantee Product Quality: Ensures raw material integrity through a clean environment and cross-contamination prevention design.

Optimize Production Costs: Reduces labor costs, material waste costs, and environmental management expenses.

Drive Intelligent Upgrade: Provides a robust foundation for factory digitalization and intelligent transformation.

Say goodbye to traditional, inefficient, and dust-choked unpacking methods. Choose the ZOTL350 Intelligent Automatic Unpacking & Feeding System, and step into a new era of efficient, clean, and intelligent production!

Contact us for your tailored solution!